System 3R WorkPal 1

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WorkPal 1: compact automatic pallet changer

Designed for automatic changing of pallets in chucks on machine tables in milling machine, wire EDM machine, laser machine or grinding machine.

 

icon automation simple

Automation made simple

With glass doors across one full side, the WorkPal 1 gives maximum access to the magazine. This greatly facilitates the loading and unloading of pallets.

 

icon small footprint

Smallest footprint

WorkPal 1 is a pallet changer that requires minimal floor space.

WorkPal 1
 

Different applications

Wire-cutting EDM (wireEDM) application

Laser application

Milling application

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50 kg icon
Max 50 kg handling weight long stroke of 1450 mm

The WorkPal 1 can lift and handle a total weight of 50 kg including gripper, pallet and workpiece.

1 machine icon
WorkPal 1 can serve max 1 machine

The WorkPal 1 serves all technologies like EDM, WEDM, Milling, Laser and Grinding

1 tooling system icon
Supported tooling systems

The WorkPal 1 supports 1 tooling system in the magazine. There are 20 different tooling systems which can be prepared for in the magazine.

24/7 icon
WorkPal 1 your first step into 24/7 automation

Prepare an extra shift and make sure you produced 24/7.

Designed for automatic changing of pallets in chucks on machine tables in milling machine, wire EDM machine, laser omachine or grinding machine.

Flexible magazine configuration

12 positions

Magazine configuration - 12 positions

20 positions

Magazine configuration - 20 positions

60 positions

Magazine configuration - 60 positions

Several options available

tilt gripper for Wire-cutting EDM


Tilt gripper for Wire-cutting EDM (wire EDM)

B-axis for Wire-cutting EDM (wire EDM)


B-axis for Wire-cutting EDM (wire EDM)

 heavy work pieces


The design allows loading of heavy work pieces with an overhead crane.

Magazine disc for Tilt gripper


Magazine disc for Tilt gripper.

Technical specifications

No expensive machine modifications are required.

The changing arm lifts pallets over the tank in wire EDM machines.

Changing arm

Specifications

WorkPal 1

Magazine capacity/application
Pallet system
No of positions
Magazine capacity/application Pallet system No of positions
Table chuck – milling, grinding or EDM Macro 54 & 70 24, 40 or 60
Macro with chip guard 24
MacroPT 60
Matrix 110 20
GPS 70 24, 40 or 60
GPS 120 20
Macro Ø 116 20
MacroMagnum 6, 10 or 12
Matrix 142 6, 10 or 12
GPS 240 7
Dynafix 5
UPC (fork gripper or RCS) 4
ITS 50 24, 40 or 60
ITS 148 6, 10 or 12
Table chuck - wire EDM Macro WEDM 12
MacroTwin WEDM 4
PSW (RDS gripper) 12
Wire EDM B-axis Macro 54 & 70 12, 24 or 40
ITS 50 12, 24 or 40
Technical specifications
 
Technical specifications  
Transfer weight (may be limited by the pallet system)

50 kg (pallet with workpiece)

111 lbs (pallet with workpiece)

Maximum total weight in the magazine

300 kg

667 lbs

MR, X and Z axes AC servo motor
Maximum horizontal stroke (X) and speed

828 mm, Speed 1200 mm/s

32.6 in

Maximum vertical stroke (Z) and speed

400 mm, Speed 650 mm/s

15.7 in

Maximum MR axis stroke and speed 360°, Speed 90°/s
Required power supply

single-phase, 180–240 V AC, 14 A at 180 V AC,

20 A at 230 V AC.

Required air pressure 6 ± 1 bar, 150 litres/minute
Required floor space

1200 x 1214 mm

47 x 48 in

Interface – serial RS232/422, M function or parallel I/O  
Options & accessories
 
Options & accessories  
In-built lighting  
Integrated drying station with/without thermostat for temperature control  
ID-system with or without automatic scanning  
Cell PC with WorkShopManager software  
Chip guard for Macro 54 & 70 U-50167.55
Code carrier

3R-863.01-10, 3R-863.01-10M, 3R-863.25-10,

3R-863.30-10 or C690 800

Technical drawings

front view
top view

Videos

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